Home / Fully Automatic Injectable Vial Filling Line
We(Liquid Filling India) is well-known manufacturer and supplier of The Fully Automatic Injectable Vial Filling Line in Gujarat, india. The Fully Automatic Injectable Vial Filling Line by Nextgen Packaging Solution is a state-of-the-art solution designed to streamline the production process of injectable pharmaceutical products. This high-performance line integrates multiple processes such as vial handling, filling, capping, and labeling into a fully automated, efficient production system. Engineered for precision and reliability, it ensures that injectable vials, such as vaccines, serums, and other injectable medicines, are filled accurately, securely, and in compliance with stringent industry standards.
The system starts with automatic vial feeding, where vials are automatically fed from a hopper and placed onto the conveyor or filling station. The line uses advanced vial handling systems to ensure smooth vial movement, minimizing the risk of breakage or contamination. The vial filling station utilizes volumetric or peristaltic pumps to ensure that each vial is filled with the exact required dosage of liquid, guaranteeing accuracy and reducing product wastage.
The system also integrates labeling and printing systems, allowing the automatic application of labels, batch numbers, and expiry dates directly onto the vials. This helps maintain traceability and compliance with regulatory requirements.
Brand | Nextgen Packaging Solution |
Machine Type | Fully Automatic Injectable Vial Filling Line |
Automation Grade | Fully Automatic |
Container Type | Vial (Glass or Plastic) |
Container Size | 2 ml – 500 ml |
Filling Speed | 30 – 300 vials per minute (depending on vial size and liquid viscosity) |
Filling Accuracy | ± 0.5% to ± 1% (depending on liquid type and viscosity) |
Filling System | Volumetric or Peristaltic Filling |
Filling Method | Automatic, No-Vial-No-Fill mechanism |
Vial Feeding System | Automatic vial feeding and indexing |
Capping System | Automatic cap feeding, placement, and tightening |
Labeling and Printing System | Automatic labeling and printing of batch numbers, expiry dates, and product details |
Power Supply | 220V or 380V, 50Hz (Single-phase or Three-phase) |
Power Consumption | 2 kW to 5 kW (depending on model and configuration) |
Machine Dimensions | Typically 1200 mm (L) x 800 mm (W) x 1500 mm (H) (Varies by model) |
Gross Weight | 600 kg to 1200 kg (depending on model) |
Material Construction | Stainless Steel (304/316L) for frame and contact parts |
Seals and Gaskets | FDA-approved food-grade rubber or silicone |
PLC Control | Programmable Logic Controller (PLC) with Human Machine Interface (HMI) |
Control Features | Adjustable fill volume, speed, cycle time, and other production parameters via HMI |
CIP Compatibility | CIP (Clean-in-Place) for easy cleaning and maintenance |
Compliance | GMP, CE, and FDA-certified, meeting international standards and regulations |
Vial Size Adjustment | Quick-change system for easy adjustment to different vial sizes |
Safety Features | Emergency stop button, overload protection, cap presence detection, and automatic fault detection |
Output Capacity | Suitable for high-output environments with 300 vials per minute maximum capacity (depending on size) |
Noise Level | Low noise operation for a comfortable working environment |
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